Technology portfolio

Ammonia

Topsoe's ammonia plant designs are characterised by the extensive integration between process sections and the steam and power system. The Topsoe ammonia process scheme includes a number of process steps: feed purification, tubular reforming, secondary reforming, CO conversion, CO2 removal, methanation and ammonia synthesis. Topsoe offers the full range of catalysts required for ammonia production as well as specialised equipment, ensuring optimal plant operations in relation to investment and operating costs. Proprietary equipment design includes primary reformers, secondary reformer burners, waste heat boilers and a range of ammonia converters.

 To Business areas - Ammonia

Automotive

Topsoe supplies complete catalytic solutions for the automotive industry including coated substrates, full-body catalysts and sleeving, thereby offering clients single point responsibility. Topsoe’s products, whether as stand alone products or complete exhaust after-treatment systems, comply with the most stringent legislation on automotive diesel exhaust emissions.

To Business areas - Automotive

Catalytic combustion - CATOX

Topsoe's catalytic combustion technology and catalysts ensure cost-efficient removal of volatile organic compounds (VOCs). Topsoe’s catalysts lower the required combustion temperature to 200-400°C saving energy and minimising CO2 emissions.

To Business areas - CATOX

DME

Topsoe’s DME technology converts methanol into DME (dimethyl ether). The technology is characterised by a high degree of feedstock flexibility, operating on crude methanol as well as refined methanol for the DME synthesis. Topsoe’s DME process applies a simple and robust adiabatic reactor and is characterised by efficient heat integration between the process and the utilities sections ensuring low energy consumption.

To Business areas - DME

Hydrocracking

Topsoe offers hydrocracking technology and catalysts for the conversion of heavier feedstocks into lighter and more valuable products. Topsoe's hydrocracking catalysts and licensed technology are based on a fundamental kinetic understanding and provide solutions for any product specifications. Applications include all conversion ranges, including high-pressure hydrocracking, mild hydrocracking and hydrocracker feed pretreatment.

To Business areas - Refining

Hydrodearomatisation

Topsoe's dearomatisation technology and catalyst (HDA) is a two-step process with a first stage for sulphur and nitrogen removal followed by a second HDA stage to remove aromatics and reduce polyaromatics. Dearomatisation improves diesel quality while also improving diesel yield by 2-3%.

To Business areas - Refining

Hydrogen

Topsoe's hydrogen technology and catalysts ensure optimised processes with low energy consumption. Topsoe's hydrogen technology is designed for feedstock variation and operates on feedstocks from natural gas to heavy naphtha. Due to the processes' high energy efficiency NOx and CO2 emissions are low. Topsoe's research programme has contributed extensively to improvements in process technology and development of specialised equipment for critical processing steps. Relevant equipment includes tubular reformers, convection reformers, bayonet reformers, and waste heat boilers.

To Business areas - Hydrogen

Hydrotreating

Topsoe supplies integrated solutions including grading material, catalysts, process design and detailed reactor engineering. Topsoe has extensive market experience with all aspects of hydrotreating ranging from naphtha to kerosene, ultra low sulphur diesel and FCC pretreatment.

To Business areas - Refining

Methanol

Topsoe’s methanol technology converts feedstock such as natural gas and synthesis gas from coal gasification into methanol. The methanol plant consists of three main process sections: synthesis gas production, methanol synthesis and methanol distillation, of which the synthesis gas production is the most cost intensive.  As Topsoe offers a variety of technologies for synthesis gas production it is possible to select the optimal technology for specific plant conditions, primarily determined by the capacity of the plant and the cost of feedstock, thus lowering investment and operating costs.

To Business areas - Methanol

SCR DeNOx

The SCR (Selective Catalytic Reduction) process is the most efficient process for removing nitrogen oxides (NOx) from gases. In the process NOx reacts with ammonia over a catalyst to form elementary nitrogen and water vapour without creating any secondary pollutants. Topsoe’s SCR DeNOx process and catalysts are suitable for treating off-gases from a long range of different industries and applications including fossil-fuel and biomass fired utility boilers, gas turbines, oil refining and chemical plants, stationary diesel engines and waste incinerators.

To Business areas - SCR DeNOx

SO and NOx removal - SNOX™

The SNOX™ process removes sulphur and nitrogen oxides from flue gases, recovers the sulphur oxides as concentrated sulphuric acid and reduces the nitrogen oxides to free nitrogen. The process is based on catalytic reactions and does not consume water, absorbents or chemicals, except for ammonia for the reduction of nitrogen oxides. The SNOX™ process can be applied for treatment of flue gases from combustion of primarily high-sulphur fuels in power stations, refineries and other industrial boilers and for treatment of other waste gases containing sulphur compounds and nitrogen oxides.

To Business areas - SNOX™

Sulphur tolerant shift conversion

Topsoe's sulphur tolerant water gas shift technology (sour shift) is ideal for efficient conversion of coal to synthesis gas. The sour shift catalyst requires a certain minimum of sulphur in the feed gas to maintain its high activity.

To Business areas - Sulphur tolerant shift conversion

Synthesis gas

Topsoe's synthesis gas technology and catalysts ensure optimised processes with low energy consumption. Topsoe's synthesis gas technology is designed for feedstock variation and operates on natural gas as well as heavy naphtha. Due to the processes' high energy efficiency NOx and CO2 emissions are low. Topsoe's research programme has contributed extensively to improvements in process technology and development of specialised equipment for critical processing steps. Relevant equipment includes tubular reformers, convection reformers, bayonet reformers, autothermal reformer burners and waste heat boilers.

To Business areas - Synthesis gas

Gasoline synthesis - TIGAS

Topsoe's integrated gasoline synthesis process - TIGAS - is ideal for the processing of synthesis gas to gasoline. In an improved version of the methanol-to-gasoline process, TIGAS converts synthesis gas into gasoline in a single-loop process, thus eliminating the requirement for upstream methanol production and intermediate storage.

To Business areas -TIGAS

Substitute natural gas - TREMP™

Topsoe's Recycle Methanation Process - TREMP™ - constitutes an important step in the production of substitute natural gas (SNG) from carbonaceous feedstocks such as coal, petcoke and biomass. Topsoe's TREMP™ technology ensures en efficient heat recovery and thereby improves plant efficiency. The TREMP™ technology produces a natural gas compatible with pipeline specifications, ensuring easy distribution of the product.

To Business areas - TREMP™

Treatment of sulphur-containing gases - WSA

Topsoe’s Wet gas Sulphuric Acid technology (WSA) recovers sulphur from off-gases in the form of commercial-grade concentrated sulphuric acid and regenerates spent sulphuric acid. The WSA process is a wet gas catalytic process where the concentrated sulphuric acid is produced by condensation from a wet process gas. As the process gas is not dried prior to treatment in a WSA plant, generation of waste water and loss of sulphur is avoided.

To Business areas - WSA

Sulphuric acid

Topsoe's Wet gas Sulphuric Acid technology (WSA) – see below – is applicable for production of commercial-grade concentrated sulphuric acid on the basis of elemental sulphur. The energy efficiency of a WSA plant is superior to that of a conventional dry gas sulphuric acid plant.

To Business areas - Sulphuric acid